Description

RSWA F2 – Ultrasonic quality inspection platform

RSWA F2 is an ultrasonic device designed for non-destructive evaluation and quality inspection for various applications, such as spot welds and adhesive joints testing. RSWA F2 is a result of the systematic advanced development of the field-proven and successful RSWA F1 from Tessonics. F2 device is 50% lighter and thinner and provides unique ease of use due to the high-resolution 10.1″ display and the possibility for wireless connection to new Tessonics Data Service.
The Tessonics Data Service (TDS) is a data management software that provides the possibility to manage all connected RSWA F2 instruments and to keep software revisions up-to-date. Additionally, measurement data can be made available – almost in real-time – to any user within a network and appropriate authorization. For this, no additional software is required, the user can directly access data with every internet capable device.

Together with the RSWA F2, a new and unique transducer technology is introduced. While for comparable instruments on the market the complete transducer has to be exchanged in case of a defect cable, cables can be replaced on RSWA F2 transducers separately which reduces maintenance costs significantly.

The unique technology of multi-channel matrix arrays allows the portable and ease to use device to produce internal ultrasonic C-scan images of defects and structures. Tessonics algorithms evaluate the quality determining features that can be compared to predefined specifications. To further improve the operator’s experience, the software assists in making decisions in automatic or semi-automatic mode, guides through the inspection routines with intuitive graphics, saves the record of the inspected parts and integrates into a large infrastructure  with centralized inspection planning and reporting.

Applications

  • RSWA-Mode: 2T and 3T (2 & 3 plates) stack
  • ABIS-Mode: glued stacks
  • Steel and Aluminum
  • 0.6 – 2.4 mm plate thickness
  • bare, coated and painted

RSWA F2 Leaflet to download below
RSWA F2


ABIS

The Adhesive Bond Inspection System (ABIS) was developed by Tessonics Inc. for NDT of adhesive joints in automotive and aerospace assemblies. This system employs a matrix array of small flat ultrasonic transducers for evaluation of the adhesive joint. The reverberating waveforms recorded by the array elements are processed to obtain an informative parameter, whose two-dimensional distribution is presented as a C-scan. The C-scans show the lateral location of “adhesive/no-adhesive” regions in the joint.

Features
  • One side access
  • Two dimensional 10 mm x 10 mm acoustic image of the adhesive coverage
  • Automatic determination of the width of the adhesive bead
  • Real time A–scan and C –scan display
  • Lateral resolution – 1 mm
Applications
Metal: steel and aluminum 0.7 – 2.0 mm thickness; coated, painted and bare
Adhesive: 0.1 – 1 mm thickness; structural and sealant; pre-cured and cured

Features

The F2 platform is configurable as:
  • Resistance Spot Weld Analyzer (RSWA)
  • Adhesive Bonding Inspection System (ABIS)
The built-in electronics supports:
  • transducers with built-in identification system
  • unrestricted matrix element count
  • single-frame and continuous data acquisition modes
New transducer technology:
  • standard 52-element transducer
  • new 120-element with 15 mm diameter coverage
  • unique technology to replace transducer cables in case of damage

Basic technical characteristics

Technical data RSWA F2
Processor Apollo Lake Intel Pentium N4200 Quad Core, 1.1 GHz, up to 2.5 GHz
Display: 10.1” IPS panel , 1920 x 1200
Resistive touch screen
Replaceable screen protector
Memory 4 GB DDR3L
Storage 256 GB SSD
Communications: WLAN 802.11 a/b/g/n/ac
Bluetooth®
External ports: 2 x USB 2.0
HDMI
DC-In
Power: 2 x Smart Li-ion batteries, 14.4 V, 49 Wh
Average battery run time: 9-12 hours
DC adapter: 100-240 V, 65 W
Temperature  Range: Operational: 5° – 40° C (41° – 104° F)
Storage: -20° – 60° C (-4° – 140° F)
Mechanical: Weight with batteries: 2.3 kg (5 lb)
Dimensions: 27.6 x 22 x 57 cm (10.9 x 8.6 x 2.3 in)
Adjustable stand
Machined aluminum enclosure










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